How to make bends on a cylinder in Solidworks?

Hi,
I am beside myself trying everything I know to build this shape into a sheet metal part. I have drawn it a as a part file an have built it out of brass shim stock.
Part thickness 0.005"
Can anyone help or give advice.

Best Regards,

Brian

2 Answers

You need a flat zone wherever you need to place a bend out of the main cylinder.

In the attached pic, all the highlighted areas are 'planar' chord segments embedded in the overall curvature of the part.

Please see my attached part file, you should be able to modify it to make your part. It unfolds no problem.